Successful warehouse consolidation for Stadler

Challenges

• Consolidation of five external warehouses into a central warehouse close to production
• Increased picking capacity directly from EPAL with optimum space utilisation
• Handling a wide variety of items, from small parts to long loads and special load carriers
• High level of picking work for production preparation with up to 16,000 parts per tram car
• Complex fire protection requirements due to the high proportion of plastic packaging in the warehouse

Solutions

• Narrow aisle with single-bay racking for EPAL transversely with 9,600 pallet storage locations and wide-aisle racking with 1,800 spaces
• Cantilever system for large components with level sprinkling system, grids and heat reflectors
• 2 EKX 516 narrow-aisle trucks and 2 EKS 412 medium/high-level order pickers
• Jungheinrich warehouseNAVIGATION with interface to the customer's ERP system
• Modas boxes as a communication bridge between customer hand-helds and the truck controller for the narrow-aisle trucks
• Operator training courses for operating the narrow-aisle trucks, including abseiling training

Successes

• Centralisation of complex order-picking logistics in a compact area of 10,000 m²
• Extremely high space utilisation thanks to the space-saving single-bay racking solution
• Enhanced picking capacity with a daily total of up to 1,500 picks
• Flexibility and excellent accessibility of Jungheinrich services to ensure system availability
• Efficient complete solution from concept to implementation, including operator training and service

Indispensable aids

Very narrow aisle trucks (VNA trucks)

With our high rack stackers, you can easily handle entire pallets or individual items. Find out which is the right model for your warehouse.

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Built for maximum performance

Medium and high-level order pickers

The Jungheinrich EKS range delivers maximum performance up to 14 metres with optimised drive and control technology. These order pickers are ideal for use.

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EKS 310 / 412

Medium/high level order picker 1.0 - 1.2t

The efficient EKS 412 and EKS 310 medium/high level order pickers are optimised for use in your warehouse thanks to outstanding travel and lift performance.

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EKX 410-516

Electric order picker/tri-lateral stacker 1.0 - 1.6t

EKX, the new generation of high-rack stackers from Jungheinrich. You can take advantage of the latest technologies and intelligent solutions.

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Storage of long loads

Cantilever racking

When you need to store bars, pipes or panels, you want quick and easy access at all times. This is precisely what cantilever racking was developed for.

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Interface Management

Jungheinrich Interface Management can be used to network your warehouse components, enabling smooth communication between hardware and software.

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Mike Müller

Head of Logistics at Stadler Deutschland GmbH

“Despite many challenges, we worked with Jungheinrich to develop an efficient, future-proof solution.”

Would you also like to increase the efficiency of your order picking and warehouse capacity?

Please get in touch to arrange a personal consultation.

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